We have constructed a precision fabrication plant for heavy steel plate components for Arcelor Mittal under the name of Arcelor Mittal Dhamm Steel Processing P Ltd located in Ranipet, Tamil Nadu. Inspired by a French plant, the construction of 15000 square meter factory was completed in a little over 5 months along a 11000ton mechanized steel storage yard with complete infrastructural facilities like electrification, roads, boundary wall and gates in a 24 acre plant. This unit is producing components for major infrastructure machinery companies. These include power industry companies like, BHEL, NTPC; Railways outfits like ABB, Siemens, Bombardier; Earth Moving Machines like Caterpillar, BEML and other prime units. More units are planned in areas like Nasik and Chani near Baroda among other major industrial establishments.

Casting

Forgings

Fabrications

Machine Assemblies adhering to the most stringent specifications

Consumables for regular operations of the plant installed

We are currently working on one of the biggest ventures in our history for Universal Mining & Chemical Industries, Zambia. The planned production is 200,000 TPA in the first phase. This phase includes the following equipment:

25/30 ton Arc Furnace with a 20 MVA transformer

25/30 ton Ladle Furnace with a 6 MVA transformer

3 Strand 6m/11meter Continuous Casting Machine to cast billets from 100x100 mm up to 200x200 mm blooms and slabs TMT cum Wire rod mill to manufacture TMT from 8mm to 40 mm

Coiler to produce 6 mm to 12 mm, 325 kg. Coils for wire drawing industry

In the second phase, we will reach a production of 500,000 TPA, after the addition of:

2 nos. 350 TPD Coal Based Sponge Iron Kilns

500,000 ton per annum Ore Pelletisation Plant

Additional melting furnaces

Fully automatic bar & coil mill

Heavy section Structural Mill upto 533mm x 250mm

2 Ferro Alloy Furnaces to manufacture: Ferro Manganese of 12 MW power & Silico Manganese of 12 MW power

At Peekay Steel, Calicut, Kerala, for their 14 ton induction furnace facility, TANNOY first commissioned a 2 strand 4 meter radius caster to manufacture 110 mm billets for their TMT rolling mill and 120 mm billets with closed stream snorkel casting for Stainless Steel and other alloy grades which require the manufacture of fully killed steels. Scrap and returns from the foundry are melted in their 14 ton, 5 ton and 6 ton furnaces. Raw molten metal is refined in the 22-ton Bottom Blown Convertor installed, to generate highly refined alloys with low impurity levels (sulphur <0.005% & phosphorus <0.01%) and controlled gases like Oxygen, Nitrogen & Hydrogen. All grades of special steels from Carbon Steels to Stainless Steel, Duplexing and Triplexing High Alloy Grades as well as other Special Grades are made. The result is cleaner products and attendant higher productivity of 50-60% with substantial deduction in power costs. Dr. Degani first brought the concept of secondary refining using the convertor from Germany in 1984. At Peekay Steels, steel is processed through the CONVERTOR, to achieve controlled impurity levels of sulphur, phosphorus and controlled gases like O2, N2& H2. Customers include ONGC, Siemens, Alstron, Audco, L&T, NTPC, NHPC, Flowserve, etc. Initially castings were supplied in the as-cast condition, then Proof Machined, Now supply is in fully machined Condition. Peekay Steels is declared one of the best Foundries in the World with certification from ABC Marine, IBR Foundry, Bureau Veritas, Llydds Register, ClassNK Japan and others.

Tannoy executed a turnkey project for the company’s plant in Hindupur. It manufactures 375 mm x 130 mm slabs, which are rolled into 2-ton coils of 1.5 mm thickness sheet for pipes. Tannoy was engaged to commison the steel plant.

For the Liberty Group based in London and Dubai, several steel plant locations are being explored as follows: Liberty Steel, Khartoum, Sudan In the company’s rolling mill unit, we plan to manufacture billets of 100 mm x 100 mm size to roll steel ribbed bar for their existing rolling mill and conversion at jobbing mills. several other projects are in planning in India for advanced hot strip technology, Saudi for a steel plant. Projects are on hold due to market conditions Future planning for mills will depend on market conditions. The unit being taken over operates induction furnaces and one vertical and one horizontal centrifugal casting machines for the manufacture of rolls of a range of grades of steel. Liberty will enhance the market range of products, add secondary refining to improve liquid metal chemistry and increase product size and production capacity Liberty Steel Siam, Kayong Industrial Land in Thailand the plan is to set up a 4000,000 TPA plant with 2 no. 30 ton Induction furnaces, a 50 ton converter and a 3 strand 6/11 meter radius caster to produce slabs up to 350 mm x 150 mm slabs. An 80-ton per hour rolling is being planned for sheets down to 1 mm thickness.

	MAINTAINING AND OVERHAULING OF CHEMICAL PLANT IN BHUJ,MKUTCH Splitting column - Tower Height 36 Mtrs. Weight - 60 MT Structural dismantling for removing tower. Refurbishing, Painting.. Total plant height is 50 Meters
	STEEL PLANT AT KAFUE ZAMBIA, AFRICA
	NEW ERA FABRICS Fabric Shed Modification For Flipcart Company Warehousing Shed Height Raised From 5 Meters to 11 Meters
Overhauling industrial plants, shifting EPC Contractor plant installation Fire systems Efficient Combustion Systems Energy Savings
PROJECTS PARTICIPATED WITH TANNOY PROJECT CONSULTANTS Steel plant of UNIVERSAL Mining, Zambia, Arcelor Mittal's Heavy Steel Fabrication unit in Ranipet, Tamilnadu New Era Fabric's Ware Housing Unit at Patalganga Eco Recycling e-scaping Plant at Vasai East

Combustion Control Solutions for ALL INDUSTRIAL SITUATIONS T0 OPTIMISE ENERGY

1. Savings in Metal Scale Loss in Metallurgical Systems as seen in the visual
   • o Steel re-heating
   • o Heat treat industry
   • o Forging Plants
   • o Power plants
   • o Sugar plant Boilers
   • o ANY Combustion System
2. Savings in Fuel
3. Savings in Power Consumption
4. The system is called FYKAY TOPS, that is Temperature, Oxygen and Pressure. The system is amenable for all FUELS.
5. FULLY AUTOMATED WITH LONG LIFE

PAYBACK PERIOD IS A MATTER OF DAYS.

	1.6MWp Rooftop for HatsunAgro Products, Palacode, TN This was our second project for the client after we completed the 1MW project for their Palani factory. Project started in Oct 2017 and was completed in March 2019. For this complete turnkey project, all the 1.6MW solar panels were installed on a single roof with non-penetrating module mounting structure. Was a single largest non-penetrating structure project at that time. Mono Perc Trina panels with 50KW SMA inverters were used.
	10MWp Ground Mounted for Gamesa, Medak, AP The project started in Dec 2015 and was completed in June 2016. It was the first solar project for the client and they were keen that completed knowledge transfer was done by fully involving their engineers in this end to end project. More than 400 labourers were involved in this project. Trina panels with ABB Central Inverters was used for this project.
	1MW for BG Infrastructure in Teda, AP Project started in Jan 2014 and completed in March 2014. Vikram Solar Panels with 1MW ABB Central Inverter was used. This was an Open Access project with a 1KM 11/33 KVA line to the substation. The power is being used for 3rd party sale.
	Solar Wind Farm This was the first project in India that integrated a wind power plant with a solar power plant for Open Access feed in to the grid. A customized hybrid inverter was used to integrate a 1MW wind plant with a 200KW solar plant and the combined power was fed to the grid at 11KVA. The project was conceptualized in June 2015 and was completed in Sep 2015. Was used as a prototype by MNRE to come up with a Wind-Solar hybrid policy.

The end user product line will be different for each plant as governed by the rolling facilities. We install technologies include:
    Establishment of both Arc & Induction Furnaces
    Secondary making processes like Ladle Furnaces, Bottom Blown Converters, Ladle Injection and Vacuum Systems
    Steel billet and ingot of mild steel as well as alloy and stainless steels making units
    Rolling mills
    Forging units
    Electrometallurgical plant for the manufacture of Ferro Alloys
    Manufacture of Low Carbon Ferro Alloys like Chromium, Molybdenum, Manganese and other high value alloys.
    Industrial gases plant

• 

    CNC Construction machinery

    Solar energy installation

• 

    ERW Pipe making unit.
     Corrugated sheet plant.
     Wire drawing units for all wire products.
     Unit to manufacture high tensile & commercial quality fasteners
     Casting units for steel as well as non-ferrous metals, with amachine centers
    We can also supply you with all types of
         Castings
         Forgings
         Fabrications
         Machine assemblies, all to the most stringent specifications
         Consumables for regular operations of plant